Alternators - Pancake

Pancake brushless alternators are very powerful for their size and weight. They have either one or no bearings and have relatively few parts, so they are efficient and reliable. This is the most common alternator choice for most applications.

These units produce an AC voltage that varies in amplitude and frequency with RPM. Within their operational range, the faster they spin, the more power they can supply.

Characteristically, these alternators employ rare earth magnets, high quality magnetic steel, 200C winding insulation and other high end materials. Pancake alternators can be manufactured efficiently in volume.

In addition to the standard sizes, these can be scaled larger and smaller as needed. If a standard size will not fit, we can design and manufacture custom sizes.

Usually, these alternators mount directly to an engine or drive shaft. No transmission is needed. The alternator hub is machined to accommodate the bolt pattern of the drive hub.

It is also possible to mount pancake alternators on a secondary shaft and drive them with a belt or gears. While less efficient than direct driving, this is an approach that is used when space constraints prevent mounting directly to the drive hub.

 

Brushless Pancake alternators can be designed for a wide range of output power levels.

In addition to the standard sizes we carry, we can build custom sizes for special applications.

Sullivan Products
1 North Haven Street
Baltimore, MD 21224
Phone: 410-732-3500
Fax: 410-327-7443